FlexLink Systems delivered a conveyor system for a new packaging line for Turbuhaler in AstraZeneca Production Liquid Products, at Södertälje, Sweden.  “FlexLink conveyors and components have been used by AstraZeneca for more than fifteen years in their production processes.”, says Tommy Gustavsson, Projects, FlexLink Systems. 

“Deliveries have mostly been through machine builders and other OEM companies using FlexLink as part of their installations. “1999 was the first time we were contacted directly by AstraZeneca, and the first time we became the supplier of a turnkey conveyor system.” “We received from AstraZeneca a User Requirement Specification (USR), with defined design, functions, working environment, and even the project time plan.” 

User requirement specification 
There were also some special goals for this automation project. The ambitions were to minimize human mistakes when handling the line, ensure personal, product and environmental safety, maximize productivity, use standard components as much as possible, and simplify expansion and validation.

New way of working 
“This was a new way for us to work”, says Tommy Gustavsson. I must say it is a very good concept that suited us well! It especially enabled the communication with AstraZeneca to run smoothly which is very important when you are working with a tight time schedule.” 

The FlexLink solution 
The line starts with filled and capped inhalers being placed onto two separate FlexLink conveyors size XS. Then the two lines merge for the packaging processes. During the processes the line is led through the wall to the packaging. Here the conveyor chain is provided with a cover. 

“We have a good solution where the lines are provided with five cleated portal conveyors to give free and easy access.” says Tommy Gustavsson. FlexLink XS and XL conveyors are used in the line.