Ingram Micro Frameworks in Rosmalen, The Netherlands, with a capacity to assemble thousands of computers per day, works according to the "Built to Customer Order" principle. For the completion of this project, Ingram asked FlexLink to realise a modular visual inspection and topcover assembly (VI/TCA) line for computers, and optimize the manipulator performance, including a control concept that integrates and guarantees optimal flexibility.

Ingram’s key demands were: 
• Implement flexibility in VI/TCA assembly area
• Increase of production flow
• Improve the manipulator control profiles and cycle times in the duration test and the production buffer area

Significant cycle time reduction
The new Dynamic Assembly System (DAS) control system of FlexLink Automation has solved the existing bottlenecks, by using specialized software and a modular control system. Proof is given by Mr. Emiel Smits, Senior Production Manager, Ingram Micro Frameworks, Rosmalen: "In the VI/TCA duration test and production buffer area, cycle through put time has improved significantly! Building to Customer Order in our layout model means an increase of assembly time per PC, without making concessions to the short delivery times. Expanding assembly capacity was a logical consequence: more working stations, buffer capacity, individual control and optimization of product flow." "FlexLink has integrated all aspects in one system!"

FlexLink simply offers the best solution!
The choice of FlexLink is motivated by Mr. Smits. "This modular link and highly flexible modular concept was simply the best solution. Besides, FlexLink maintains without doubt the best price/performance ratio. We are operating in a fast moving market, but one thing is clear; FlexLink will definitely be involved in the future developments of Ingram Micro Frameworks."