Previous system:
The products were wheeled on carts between the workstations. Quality control was executed sporadically according to instructions found in printed files. The number of manual workstations was 36 and 1200 products were assembled per day in two shifts. There were 9-10.000 products in process in the class 100.000 cleanroom facility.

Customer requirements:

• An electronic quality assurance system to comply with FDA 21 CFR part 11.
• Reduce the number of products in process
• Increase efficiency of the plant
• Possibility to automate stepwise
• Possibility to easily relocate the line
• Cleanroom class 100.000               

Our solution:

• Flow control and flexible routing
• Partition into 3 zones, each with defined logic: 
  Assembly, test and repair
• Modular design of the line
• Product information by escort memory
• Defined logic for production test and repair            

Result: