Pallet conveyors for a controlled flow of individual products

Efficient product handling systems for production, assembling and testing

Pallet conveyors to track and carry product carriers

Pallet conveyor systems transport individual products on carriers that can be tailored to a wide range of applications—from medical device assembly to heavy engine component production. By keeping each product on its own pallet, you gain full control of product flow throughout the entire manufacturing process.

With uniquely identified pallets, products can follow predefined routing paths or “recipes,” enabling flexible handling, variant management, and customized processes on the same line.

Single‑track pallet systems offer a cost‑efficient solution for smaller and lighter products, while twin‑track pallet systems are designed to handle larger or heavier loads with maximum stability.

All solutions are built on modular, standardized components, making it fast and easy to create scalable layouts for routing, buffering, balancing, and precise positioning. Integrated RFID in the pallets enables one‑piece track‑and‑trace, delivering full visibility, traceability, and logistic control across your production line.

Single track pallet systems for efficient product handling

FlexLink’s pallet‑based single‑piece flow solutions give you full control of every individual product—helping you increase sellable throughput and ensure a stable, predictable production process. With RFID‑enabled pallets, you gain one‑piece track‑and‑trace and real‑time production control across the entire line.

Our single‑track pallet system supports a wide range of product sizes and weights. Each solution is tailored to your application and environment—from small, lightweight objects on compact 100 × 128 mm pallets (X65P) to larger products on robust 300 × 300 mm pallets (XKP) handling up to 30 kg.

Built on FlexLink’s proven modular chain conveyor platforms, the system combines fast configuration and scalability with pallet‑specific functions such as locating stations, stops, merges, and diverts. The result is a continuous, high‑throughput flow solution designed to adapt as your production needs evolve.

Single track pallet systems for efficient product handling

X65P single track pallet system

X85P single track pallet system

XKP single track pallet system

Twin-track pallet systems for assembly and test processes

Twin-track pallets are used if the product has a considerable size or weight. The twin-track pallet system is configurable in standard modules, making it easy and fast to create simple and advanced layouts for routing, balancing, buffering and positioning pallets. RFID identification in the pallets enables one-piece track-and-trace and production control of the line. FlexLink has a wide range of Twin Track conveyor systems to ensure that all requirements can be fulfilled.

XT Twin track pallet system – For manual and automatic assembly and test systems in the automotive and electrical/electronic industries.
MTT Twin track pallet system – The right choice for high‑demand environments such as battery assembly and semiconductor manufacturing, assembly operations in electronics, automotive, and medical device industries.
HU Twin track pallet system – The fully electrical platform designed for heavy loads up to 200 kg, including the pallet.

All three platforms are described in detail below.

XT Twin-track - flexible plastic chain pallet conveyor

XT Twin-track – Cost effective solution with pneumatically controlled functions

The XT system is a twin-track using a flexible plastic chain pallet conveyor. The system is especially well suited for manual and automatic assembly and test systems in the automotive and electrical/electronic industries.

The XT platform offer includes a wide range of pneumatically controlled conveyor components. The conveyor module can include conveying, transferring, stopping, locating, lifting, rotating, and supporting functions.

Range of pallet sizes (W×L) from 240×240 mm to 640×640 mm
Up to 30 kg load including pallet
Standard version (XT) with conveyor lengths up to 25 meters
Compact narrow version (XTC) for shorter conveyors up to 4 meters
Pneumatical functions

XT Twin-track Pallet Conveyor

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MTT Twin-track - gentle product handling with a modular design

The MTT system is a twin-track using flexible plastic chain pallet conveyors. The setup with single pallet handling and fully electrical solutions will ensure an exceptionally quiet production environment and products handled with the utmost care.

MTT is ideally suited for high‑demand environments such as battery assembly and semiconductor manufacturing, as well as assembly operations in electronics, automotive, and medical device industries.
MTT is delivered in pre-assembled and tested mechatronic modules including all mechanical and control hardware in place. This setup together with pre-defined control logic simplifies layout design, reduces control engineering effort, and significantly shortens installation and start‑up time.

Designed to meet the highest environmental requirements, MTT supports ISO 5 cleanroom applications and offers dry, zinc‑free and ESD‑dissipative configurations—making it a reliable solution for the most demanding production conditions

Range of pallet sizes (W×L) from 400×400 mm to 640×640 mm
Up to 30 kg load including pallet
Delivered in complete mechatronic modules or as prebuilt mechanical units
Design of complete mechatronics modules in FlexLink design tool (FLDT), separate units through Online Store
Fully electrical platform
Available in variants for cleanroom class 5 and ESD protection

MTT Twin Track pallet system

Dual-track HU – the ideal solution for handling heavier loads

The HU conveyor system is based on a smart, twin-track conveyor designed for heavy loads up to 200 kg, including the pallet. The HU pallet system is a fully electrical solution primarily designed and well-positioned for demanding applications within the automotive segment.

Delivered as pre‑assembled, standardized modules with integrated control hardware and pre‑defined logic, HU significantly reduces configuration, installation, and commissioning time

The HU system is fully digitalized, allowing easy data acquisition and connectivity.

Range of pallet sizes (W×L) from 480x480 mm to 1040×1040 mm
Up to 200 kg load capacity including palletHU Twin-track – your solution for heavier loads
Delivery in preassembled function modules
Patented solutions for soft queue handling and fast pallet change over
Fully electrical platform

HU Twin Track pallet system

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Documents

PDF HU Twin track pallet system

English

PDF MTT twin track pallet system